Roller Forming Unit
Model
RLE40-HPP
Process
Roller forming
Force generation
Hydraulic
Riveting Force
6.00 kN - 40.00 kN
Process control
Yes
Stroke
5.00 mm - 50.00 mm
Description

Standard Version
▪ Nominal force 40 kN @ 65 bar (max. operating pressure)
▪ Spindle stroke 5 - 50 mm with 0.01 mm micrometer scale and mechanical stroke limit
▪ Application specific motor (typically: gear motor with brake)
▪ Spindle rotational speed typically approx. 500/min. (optimal speed will be determined via trials)
▪ Machine weight: approx. 80 kg (excl. roll forming head)
▪ Electro-hydraulic drive – power supply @x@V, @Hz
▪ Permanently lubricated spindle
▪ Adapter for roll forming head
▪ Color: light grey RAL 7035

Including
▪ HPP-010-381, Process-Control HPP-25, connections X1, X2, X3, X20, X21, X22
▪ Incl. SEI-100-381, Distance sensor, Type HPP-25
▪ Incl. SEI-200-381, Pressure sensor, Type HPP-25
▪ HPP-X4-02, Connection X4, for emergency-stop, w/out two-hand relay
▪ HPP-X6-01, Connection X6, external safety / reset
▪ HPP-X9-01, Connection X9, PLC interface with cable, 5m
▪ HPP-045-03, Sensor cable extension 3 meter - Total length 4 meter
▪ SEI-OTH-381, Sensor upper spindle home position (TDC)
▪ PNH-010-381, Hydraulic power unit, with oil, pressure regulation on the valve manifold
▪ Standard accessories and user manual in the language of destination

Options
▪ HPP-DLL-S7L-x, HPP-25 – Siemens S7 Communication link (S7LINK). License code to be ordered for each HPP control
▪ HPP-DLL-PCT, PC-Analysis Software HPP-PCTool, incl. UDP Protocol (on USB Stick)

▪ Roll forming head
(Roller forming units incl. roll forming head is only offered after a prior feasibility analysis)
In case customer will provide roll forming head, we must receive following information:
▪ Desired rotational spindle (roll forming head) speed
▪ Operation with frequency converter yes/no
▪ Dimensions (drawing) of roll forming head with details of weight, height, diameter and number of rollers

Subject to change.