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Main Features
▪ Workcell with orbital forming unit and orbital riveting head: Net weight 450 Kg - Width 1200 mm – Depth: 1000 mm, Height: 2400 mm
▪ Control cabinet mounted on the side
▪ Enclosure with lift door at front including safety interlock
▪ Manual control box mounted on the frame
▪ HMI-Monitor (PC) with HPPi-Software installed
▪ BFR-RN-331, cast iron column, incl. height adjustment and table
▪ Floor standing table, steel structure with lockable swivel castors
▪ EK0-360, adjustable task light, LED
▪ Process Module: Orbital Forming
▪ Power supply: 3x380 to 480 VAC (45-65 Hz) secured with 16 A
▪ Power Unit without head: Net weight 120 kg – Dimensions Length min. 1283 mm – Diameter 180 mm
▪ Control Cabinet: Net weight 56 kg – Dimensions 800 x 762 x 311 mm
Optional – not included in this proposal
▪ C-Frame (welded) with integrated table, made from steel
Standard Version
▪ Power unit with all sensors and corresponding process module
▪ Cable set between power unit and control cabinet
▪ Automatic spindle lubrication
▪ Two threaded rings
▪ Control cabinet, complete
▪ HPPi PC-Software based on Windows 10
▪ UDP communication module for process data upon request. No charge
▪ Safety standard PLe/SIL 3
▪ EC Declaration of conformity for machinery 2006/42/EC
▪ Assembly instruction and manufacturer’s test certificate (force and path) at first delivery enclosed on paper – in English
▪ Operating Manuals and Software enclosed on electronic media (USB) – in English
Technical Specification
Power Unit
▪ Forming Force: 3.0 to 30 KN
▪ Linear Stroke: 0 to 200 mm
▪ Rotation Speed: 0 to 2000 min-1, servo controlled
▪ Linear Speed: 0.05 to 180 mm/sec, servo controlled
▪ Easily exchangeable process module (radial, tangential, orbital, roller forming)
▪ Integrated mechanical overload protection
▪ Coaxial load cell (DMS) with amplifier allows true force measurement
▪ Position measurement via two independent systems integrated
▪ Integrated temperature measurement on motors, servo drives monitors temperature
▪ Slim, straight design with internal cable routing
▪ Standard lubrication of the spindle, software monitored and controlled
Control Cabinet, complete and including
▪ Integrated fans for cooling
▪ Servo drives, power supplies, transformers, integrated safety PLC, IP/Ethernet & USB port
▪ Main Switch in side wall
▪ CE Standard, IP50 – rating
Optional – not included in this proposal
▪ Control Cabinet according to UL-Standard
▪ Main Switch through the door
Connectivity
▪ Ethernet/IP and USB 3.0 port
▪ Cable set between power unit and control cabinet 3.0 m (see option below)
▪ Existing connections on the control cabinet:
▪ X111: Socket for Working light, Reserve
▪ X121: Socket for Lubrication of spindle and riveting head
▪ X131; Socket for Door, Safety barrier, Sliding table
▪ X141: Socket for External Safety/Reset
Alternative a; > Delivery condition / b; > Configurable by customer
▪ X151: Socket for Emergency Stop external
▪ X161: Socket for PLC Interface, Start, program selection, HPPI OK/Ready, Riv OK/NOK
▪ X171: Socket for Manual Control Box
▪ HMI Monitor 10.4 and manual control box
Optional – not included in this proposal
▪ X141; External Safety/Reset, Plug with cable 5.0 m
▪ X161; PLC-Interface, Plug with cable 5.0 m
▪ X171; Manual Control Box, Plug with cable 3.0 m or 4.0 m
▪ Cable set between power unit and control cabinet 6.0 m
Software HPPi
▪ Based on Windows 10 (64 bit) with integrated TeamViewer for remote access
▪ Program- and process data management with process curve visualisation
▪ Process data evaluation with feedback of OK/NOK status
▪ Work piece detection, various types of process start recognition (NA) selectable
▪ Password protection for different access levels
▪ Process parameter: Forming time, Forming path, Forming force, Spindle path, Linear- and Rotational speed
▪ Display of machine status information for diagnostics and alarm display/acknowledgement
▪ Software can also be used offline for diagnostics
▪ Predefined master programs available, can be copied and customized
▪ Manual operation with separate input screen
▪ Logging of all process data on internal PLC, on USB Memory stick or on the company network
▪ Graphical display of process curves and data, individually adaptable
▪ Download of programs, data and curves for storage or diagnosis
▪ Ethernet IP interface as standard, UDP Protocol for process data available
▪ Software only works with BalTec ELECTRIC Products. No experience of servo drive programming required.
Optional – not included in this proposal
OPC/UA Communication available (On request and with clear definition of the requirement)
Process module for forming
▪ FORCE for EO30
▪ Adapter for head
▪ Forming tool length: Ls 54 mm >> 84 mm
▪ Shank diameter forming tool: 20 mm
▪ Free Height: 28 mm >> 60 mm
▪ Angle: 5° >> 3°
Optional – not included in this proposal
▪ Process module for Radial, Tangential or Roller forming
▪ Extraction tool for exchange of process modules
Subject to change.
