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Main Features
▪ Power Unit with radial forming head: Net weight 28 kg – Dimensions Length min. 874 mm - Diameter 120 mm
▪ Process Module: Radial forming
▪ HPPi PC-Software based on Windows 10
▪ Control cabinet complete, including cable set to power unit
▪ Power supply: 3x380 to 480 VAC (45-65 Hz), 16A overload protection
▪ Control cabinet complete – to be mounted by customer: Net weight 56 kg – Dimensions 800 x 762 x 311 mm
Standard Version
▪ Power unit with all sensors and corresponding process module
▪ Cable set between power unit and control cabinet
▪ Automatic spindle lubrication – to be mounted by customer
▪ Two threaded rings
▪ UDP communication module for process data upon request. No charge
▪ Safety standard PLe/SIL 3
▪ Declaration of incorporation for partly completed machinery, according to 2006/42/EG
▪ Assembly instruction and manufacturer’s test certificate (force and path) at first delivery enclosed on paper – in English
▪ Operating Manuals and Software enclosed on electronic media (USB) in English
Technical Specification
Power Unit
▪ Forming Force: 1.5 to 15 kN
▪ Linear Stroke: 0 to 100 mm
▪ Rotation Speed: 0 to 3000 min-1, servo controlled
▪ Linear Speed: 0.05 to 140 mm/sec, servo controlled
▪ Easily exchangeable process module (radial, tangential, orbital, roller forming)
▪ Integrated mechanical overload protection
▪ Coaxial load cell (DMS) with amplifier allows true force measurement
▪ Position measurement via two independent systems integrated
▪ Integrated temperature measurement on motors, servo drives monitors temperature
▪ Slim, straight design with internal cable routing
▪ Standard lubrication of the spindle, software monitored and controlled
Optional – not included in this proposal
▪ Adapter for side mount to column
▪ Column, with or without table (ER03, ER15, ER30), or C-frame (ER30, ER50)
Control Cabinet, complete and including
▪ Integrated fans for cooling
▪ Servo drives, power supplies, transformers, integrated safety PLC, IP/Ethernet & USB port
▪ Main Switch in side wall
▪ CE Standard, IP50 – rating
Optional – not included in this proposal
▪ Control Cabinet according to UL-Standard
▪ Main Switch through the door
Connectivity
▪ Ethernet/IP and USB 3.0 Connection
▪ Cable set between power unit and control cabinet 2.4 m (see option below)
▪ Existing connections on the control cabinet:
▪ X111: Socket for Working light, Reserve
▪ X121: Socket for Lubrication of spindle and riveting head
▪ X131; Socket for Door, Safety barrier, Sliding table
▪ X141: Socket for External Safety/Reset
Alternative a; > Delivery condition / b; > Configurable by customer
▪ X151: Socket for Emergency Stop external
▪ X161: Socket for PLC Interface, Start, program selection, HPPI OK/Ready, Riv OK/NOK
▪ X171: Socket for Manual Control Box
Optional – not included in this proposal
▪ HMI Monitor 10.4 and Manual Control Box
▪ X141; External Safety/Reset, Plug with cable 5.0 m
▪ X161; PLC-Interface, Plug with cable 5.0 m
▪ X171; Manual Control Box, Plug with cable 3.0 m or 4.0 m
▪ Cable set between power unit and control cabinet: 5.0 m
Software HPPi
▪ Based on Windows 10 (64 bit) with integrated TeamViewer for remote access
▪ Program- and process data management with process curve visualisation
▪ Process data evaluation with feedback of OK/NOK status
▪ Work piece detection, various types of process start recognition (NA) selectable
▪ Password protection for different access levels
▪ Process parameter: Forming time, Forming path, Forming force, Spindle path, Linear- and Rotational speed
▪ Display of machine status information for diagnostics and alarm display/acknowledgement
▪ Software can also be used offline for diagnostics
▪ Predefined master programs available, can be copied and customized
▪ Manual operation with separate input screen
▪ Logging of all process data on internal PLC, on USB Memory stick or on the company network
▪ Graphical display of process curves and data, individually adaptable
▪ Download of programs, data and curves for storage or diagnosis
▪ Ethernet IP interface as standard, UDP Protocol for process data available
▪ Software only works with BalTec ELECTRIC Products. No experience of servo drive programming required.
Optional – not included in this proposal
▪ OPC/UA Communication available (On request and with clear definition of the requirement)
Process module for Radial forming
▪ FORCE for ER03 or ER15
▪ Size 2 – Diameter 80 mm (Size identical to 081/151/181/231)
▪ Forming tool length: Ls 39 mm
▪ Radius Tool holder / Pressure cup: Rp 65 mm
▪ Shank diameter forming tool: 10 mm
▪ Free Height: 18 mm
▪ Angle: 6°02'
(other size of tool holder and pressure cup available on request with no surcharge)
Optional – not included in this proposal
▪ Process module for Tangential, Roller or forming
▪ Extraction tool for exchange of process modules
Subject to change.
